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[world-cruising] Coring and delamination

From: Bryan Genez (no email)
Date: Thu Jul 03 2003 - 08:19:37 EDT

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      wrote:

    >> deck delamination (take care of these 3 in survey)
    >
    > Especially if balsa or plywood has been used as a deck core material.
    > EVERY penetration must be properly sealed or rot is sure to happen.

    Core rot is only one cause of delamination. More often, the problem is in
    the layups themselves. In these, the core material is irrelevant.

    As an example, I've seen several examples of Airex-cored hulls with
    substantial delamination problems. Airex also has a wonderful
    characteristic of changing shape under heat; you can literally see waves
    develop in an Airex-cored boat that's in the summer sun.
    >
    > Something that the low cost production builder sometimes omit.

    ...as do some high-cost semi-custom builders.

    FWIW, earlier this year, I removed virtually every piece of hardware from
    the coach roof of my 26-year-old, balsa-cored, production boat. None of the
    penetrations had been sealed. None leaked. No rot. I don't disagree that
    the holes should be sealed, and I sealed every new hole that I drilled. But
    I do question the "sure to happen" statement. Let's just say the odds of
    destructive leaking increase unless the core is sealed.

    >
    >> greater catastrophic damage potential upon hard grounding, hitting
    >> reefs,
    >> rocks, or floating containers
    >
    > Maybe, depends on the laminate.
    >
    > A sandwich cored hull using Airex solves this problem.

    Not necessarily. Fiberglass is notoriously low in abrasion resistance. Put
    a fiberglass boat on the rocks or in coral with the sea action adding a bit
    of motion and it will get chewed up in short order. The sandwich core will
    absorb some energy from impacts...for example, the oft-repeated collision
    with shipping containers...but it will do little to nothing to limit damage
    from a hard grounding, unless the boat is refloated quickly.

    -- 
    Best,
    Bryan (KB3HMZ)
    "Capella" Valiant 40 #158
    Annapolis, MD
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