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Re: T&T: Beware: Aqualarm "Heavy Duty" Bilge Pump Switch (fairly long)

From: Albin43SDtr (no email)
Date: Sun Apr 27 2008 - 15:19:32 EDT

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    'Lo All,

    Some time ago (Jul 1, 2003) , I posted about Aqualarm bilge pump
    switch failures and my experience with the company. After the
    exchange of emails and phone calls, I installed a new switch and have
    had no additional failures to date (knock on wood).

    Jul 1 2003 post follows:

    <<<<<'lo All,

    Smart Switch is a brand name, made by Aqualarm, of an electronic bilge pump
    switch. I got tired of having Rule Super Switches fail, so tried the Smart
    Switch. The first one failed after about 4 months (as I recall). I
    took it back to
    West Marine and they replaced it. While discussing the failed switch with the
    store manager, she called the manufacturer (John West) and he said he would
    like the switch back so they could disassemble it and find out why it had
    failed. They would pay for shipping and replacement. I told him that
    the leads were
    too short and that the failure mode was to run the pump continuously. I was
    told later that West Marine did not send it back to them. The local
    West Marine
    store still carries the Smart Switch, but I didn't see it in the current
    catalog.

    The OLD one is pictured on their web page at:
    <http://www.aqualarm.net/>http://www.aqualarm.net/ (I
    just called them and suggested that they update the picture in the webpage.)

    The second Smart Switch failed after about 3 months. I called the
    manufacturer to complain. I talked with the same person (John West)
    when the second
    switch failed. He said that after the first discussion with them,
    they looked at
    the switch and checked the mode of failure as I had described. They then
    redesigned the entire switch because the magnetic reed switch, while meeting
    specifications on paper, were heating up and was the apparent cause
    of the problem. I
    was asked to send them the second failed switch, which I did. He later called
    and said that the magnetic reed switch had indeed failed. I cannot say that
    the redesign was solely the result of my conversation with the
    manufacturer, but
    from the discussions I had, it seems so.

    I received the new, redesigned switch today. It looks entirely different. It
    has 5 foot long Anchor (brand) marine grade wires (I had told them I had to
    splice in additional wires to get them up to where my terminal block was
    located, and that most, such as Rule Super Switch had wires that were
    too short,
    also.) The new switch has a cover cap with 6 SS screws on top instead
    of just the
    epoxy encapsulation. I imagine that the top is still encapsulated, and that
    the new cap serves as a strain relief on the wires to keep from
    ruining the seal
    between the wires and the encapsulation.

    Recent threads on manufacturers' indifference to problems encountered by
    purchasers of marine equipment certainly do not apply to Aqualarm, the
    manufacturer of the Smart Switch. I know nothing of the company other
    than to say it is
    apparently fairly small, as I talked to the same guy both times, and
    he had the
    authority to resolve my problem, and the knowledge of what they had done to
    the switch to improve reliability. Actually, my impression was that I was
    talking with the Chief Engineer, CEO, Supervisor of Manufacturing and Process
    Procedures as well as Head Honcho of Customer Relations. Bottom line:
    he/they/the
    manufacturer CARED about what I thought and wanted to make their product more
    reliable and meet the needs of their customers. The model number of the new
    Smart Switch is SS-209, for the 12 V 30A version. (I don't remember the model
    number of the old ones.)

    I will install it and test it in service - where the other switches failed -
    and report to the manufacturer - per their request!

    No connection, other than an impressed customer.

    Wayne
    M/V Celestial
    Albin 43 Sundeck
    >>>>>

    Again, I have had no further failures to date.

    Take care and be safe.

    Wayne
    CelestialAlbin 43 Sundeck
    Near Panama City, FL
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