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Re: T&T: Beware: Aqualarm "Heavy Duty" Bilge Pump Switch

From: Scott H.E. Welch (no email)
Date: Sun Apr 27 2008 - 12:22:44 EDT

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     writes:
    >Are Rodger and I missing something or is this (and Aqualarm Inc) the piece
    >ofe ----- I think it is? I was going to spring for their water flow sensors,
    >obut can't take that risk after this experience
    >Please someone tell us we are missing somethng! The vendor already has
    >assign ed us kite flying duties.

    My two cents: one of the first things I installed on Island Eagle (she's
    wooden) was a high bilge water alarm with a big, loud red firebell. I used an
    Aqualarm switch (not a knockoff) because they claimed a lifetime warranty. I
    mounted the switch about 2 inches higher than the one for the primary bilge
    pump.

    About 2 years later, on one of my first trips (it was a long refit) I had to
    dock the boat on a particularly tough location -- backing down a narrow
    channel the slipping into the berth. With 60 feet, a single screw and no
    thruster, this was, ummm, "exciting". I was pretty keyed-up. I had just tied
    up at the dock when the high water alarm went off with no warning at all. I
    just about pooped my pants. Of course there were about 20 people standing
    around around watching. I tore down to the ER and discovered that through a
    series of unrelated events both the primary and secondary bilge pumps had
    failed.

    I got them going within a minute, but the alarm did not go off when the water
    went down! It seems that the alarm switch had failed in the "on" position. No
    matter what I did I could not get the alarm to go off. Finally, I pulled the
    fuse and mercifully it went quiet. I later removed the offending switch and
    found that nothing I could do would make it turn off.

    Lessons learned:

    1) Do not use the Aqualarm switches. First, they can and will fail. However,
    the worse problem is that they are sealed and therefor very hard to test. I
    now use regular float switches, and one of my normal inspection points is to
    reach down into the bilge and lift each one up and make sure that the pump
    (or alarm) goes on as expected. I keep a wooden yardstick with a pin on the
    end so I don't even need to put my arm down in the bilge.

    2) Install a bilge pump monitor at the helm. I can now see which pumps run
    and when, and there is a built-in alarm if the pump runs for more then the
    specified time. I used this one from BEP: http://tinyurl.com/4rtdmh

    3) Install a cut-off switch on all alarms. It's bad enough trying to fix a
    problem in a rush, having a 100 db alarm bell in your ears does not help your
    concentration.

    4) Install bilge pump counters so you know how often your bilge pumps run.

    5) Put manual override switches on all bilge pumps so you can both turn them
    off if the switch fails "on" and turn them on if the switch fails "off".

    Scott Welch
    FirstClass Product Manager
    www.firstclass.com

    Those who make no mistakes rarely make anything.
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