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Re: T&T: Lehman 120 and alternator options

From: (no name) (no email)
Date: Fri Apr 25 2008 - 15:12:35 EDT

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    I did at the time, but don't have those notes in front of me (hopefully I actually still have them).

    Right now we're in the midst of an off-season upgrade so can't replicate the situation. One option we may go with is determine some good monitoring protocols and run for a bit this season to get a tighter assessment.

    Which reminds me - I need to put that silly little magnetic screwdriver back on the boat - last time I wanted to mess about with the regulator displays I couldn't find anything magnetic to trigger the reed switches :(

    --
    Jason Pringle
    M/V Shibui - 50' OA Mk I
    www.quartermasteryacht.com
     -------------- Original message ----------------------
    From: Richard Cook <>
    > Hi Jason,
    > 
    > Have you gone through the diagnostic procedures available with the
    > 612 regulators?  I haven't had to do this in some time, but if memory 
    > serves you can find out exactly what voltage the regulator is seeing at 
    > each step, what voltage it's telling the alternator to produce at each 
    > point, and more key details, by activating one of the more detailed 
    > display functions of the regulator.  Instructions are provided with the 
    > regulator, if I remember correctly.  I have more detailed notes in the 
    > boat that I can get to if you would like.
    > 
    > Balmar took me through this over the phone when I was having trouble
    > with my system, and we were able to determine that one connection to the
    > regulator was dirty, and then later that alternator brushes were worn 
    > too far.  Easy fixes once you know what the problem is.
    > 
    > Richard Cook
    > New Moon (Bounty 257)
    > 
    > 
    >  wrote:
    > > Currently we have 100A Balmar alternaters on our Lehmans (don't
    > > recall the model number) that have been rebuilt a couple of times.
    > > Our battery bank is 1245Ah, so we're short on the 25% rule of thumb
    > > (charging capacity = 25% battery capacity) - 300A vs 200A.  However,
    > > we typically try not to draw down more than 50%, and usually make
    > > long runs so figured it wouldn't be an issue.
    > > 
    > > Last summer we encountered some circumstances that are making us look
    > > at our charging system again.  We were burning through Ah faster than
    > > expected overnight - some load investigation determined that the
    > > nasty culprits were our 110v ice maker on inverter (keeping our chest
    > > cooler happy with ice) and the heater (September in the PNW can still
    > > mean cold nights :)).  No problem, we thought, it's a long leg ahead
    > > today.
    > > 
    > > Turns out that our electrical consumption while underway was such
    > > that very little was getting into the batteries, most of the
    > > available amps were going to loads.  Further, it appeared that though
    > > the batteries were quite low, the alternators were only chugging
    > > along at 50A each or so (based on separate ammeters on the alternator
    > > outputs) rather than 80, 90 or (gasp) 100A.  The regulators are
    > > Balmar MC-612, paralleled through a Balmar Centerfielder.
    > > 
    > > So that's the backstory, the upshot is we want to increase our
    > > alternator output.
    > > 
    > > One question I have is whether the current alternators are shot - I
    > > never see them registering 100A (or even 80-90A) output, which means
    > > either the ammeters are inaccurate (they're "homemade" by the
    > > previous owner - a shunt matched to a large scale VM), the
    > > alternators aren't putting out rated current, or the regulator isn't
    > > "asking" for the rated current during the bulk phase.  Given that the
    > > alternators have been re-wound a couple of times, I suspect them over
    > > the other options.  However, I do plan to replace the current
    > > ammeters with commercial units for piece of mind (and remote viewing,
    > > but that's another matter).
    > > 
    > > I've considered the possibility that the current alternators are
    > > good, but are getting de-rated due to heat.  However, if that were
    > > the case I'd expect to see them start off @ high current and then
    > > back off as they get hot.
    > > 
    > > That leads to replacement options.
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