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Re: T&T: Replacing Fuel Tanks

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Date: Mon Feb 04 2008 - 10:02:30 EST

  • Next message: jwyachts: "T&T: Ship's Clocks"

    I have carefully read all of the suggestions for repairing or replacing fuel
    tanks. Some of the repair suggestions have been ingenious, and I have saved
    them to my library on this particular topic. Some of the suggestions were
    utterly ridiculous, such as cutting open the stern to slide the mid-ship
    located tanks out of the boat. Gotta give the guy credit for thinking out of
    the box!

    However, there is another option that no one mentioned and which I think
    deserves consideration, and that is mounting an external fuel tank on the aft
    cabin roof of a classic trawler.

    Instead of spending $12,000 to $14,000 removing two engines and a generator,
    consider this option that can cost considerably less than one BU.

    Six years ago, when I purchased my MT44, the fuel tanks were 23 yeas old. I
    suspected they would have to be replaced by the time they reached the age of
    25 years. I had no problems with them, but I did clean them out, and brushed
    off the rust from the top of the tanks and treated them with Ospho. Note, the
    Marine Trader fuel tanks frequently have leaks high up on the tanks as a
    result of leaking teak decks. I solved that problem by removing the teak decks
    and sealing the decks with epoxy, etc.

    However, I was still concerned that I would have catastrophic failure, so I
    purchased a new 100 gal aluminum tank and mounted it over the stern cabin.
    It's dimensions were: 64.5 X 24.0 X 15.5 = 23,994 ci / 231 = 103.87 gal. It
    made a nice seat, as I left it parallel to the hull. I could easily manage a
    second tank. In any event, with my average consumption just under 3 gal per
    hour, 200 gal would give me a cruising range of 67 hours, or about 500 miles
    at my average speed of about 7.5 kt. I also obtained and installed the proper
    fuel hose, fuel manifold and electric fuel pump for completing the
    installation. (The fuel lift pump on a Lehman cannot lift the fuel from a
    top-feeding tank that far away from the engine.)

    That's more than enough range for a coastal cruiser. Let's face it, most of us
    cannot use the 500 gal, 1,000 mile range that we have. We like it, but in
    reality we do not use that capacity.

    With the external fuel tank option, once you have the components, anyone can
    make this installation in a half day. You would then empty your leaking tanks
    and leave them unused. At some time in the future when the boat is getting
    repowered, that would be the time to remove the old tanks.

    For two years, I cruised with that spare tank on the back deck. So far, I have
    not had any leaks from my main tanks that are going to be 30 years old next
    year. When they do start leaking, I will just stop using them.

    Critics will say the extra weight aloft will affect handling. Nonsense. A
    40,000 pound vessel is not affected by the weight of 800 pounds per tank,
    especially if you balance the weight out by putting two tanks, one on each
    side. Again, they make great seats and can be enclosed with an attractive
    cover. Martin Veiner

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