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Re: T&T: Fiberglass Repair

From: Woody and Kathy (no email)
Date: Thu Aug 02 2007 - 01:24:32 EDT

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    Ken & Judy:

    Let me begin by asking a question. Is the fibreglas with the wee holes
    solid, or does it have a core? If it is solid, the quickest way to fill the
    holes would be white (assuming your gelcoat is white) Marine Tex. If you are
    not familiar with Marine Tex, this is a two part epoxy paste material. A
    nice clean method to fill the holes, is to hole punch short bits of two inch
    masking tape, put the tape over the holes, and knife the filler into the
    holes. If you do this, there is very little, or no clean-up after the filler
    kicks off.

    If, however you do have a cored construction, then you really want to be
    sure no water will get in, so it would be best to add one additional step to
    the above process. Before knifing the Marine Tex (or any other epoxy filler)
    wet the inside of each holes with non filled epoxy resin. A toothpick stuck
    in a wine cork makes a nice tool for this job. After this epoxy has kicked
    off you can then knife the filler in. By the time you will have finished all
    the holes, you should be able to start back at the beginning with the
    filler, or have a cold one in between then fill the holes.

    Now the thought to but the wind up you, if this is a cored construction, is
    the core wet from the PO's screw holes, and is the core a plastic foam, or
    wood? If you have wet foam core, it is not likely to be a problem except
    water may find its way out far from the source, and drive you have crazy
    trying to figure out where it got in. If the core is wood, and is wet, you
    may have a problem.

     Something all boat owners should know, is screws do not make watertight
    plugs in fibreglas. Dipped in a polyurethane adhesive/sealant they probably
    are, especially on a vertical surface. The screw, and goop would be messier
    than the epoxy filler.

    Woody
    Marben 27
    Port Orchard, WA
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