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T&T: Sealing Port Lights

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Date: Sun May 20 2007 - 19:49:40 EDT

  • Next message: Rudy Sechez: "T&T: A fish in the bilge"

     Hello All,
     I have a little experience with ONE type of
    sealant.
      Years ago a friend asked me to help with the
    replacement of port lights on a friends boat.
     We decided, due to the absolute lack of
    availability of replacement units, to simply cover
    the holes in the hull with Lexan (Polycarbonate?)
    panels. The question then became how to seal those
    'Lexan' panels to the hull sufficiently to prevent
    leaks?

     In my reading of "Practical Sailor" I had seen a
    review of a product called "Boatlife Life Seal".
    By the way this is NOT "Life Caulk" which is
    different in it's entirety...
     After drilling holes through the hull (REALLY
    scared the boat owner) we ran a bead around the
    OUTSIDE of the hole 'oval', then pressed the
    'Lexan' panel into place, inserted the screws into
    Life Seal filled holes, and tightened down the
    screws until contact was made all around the
    circumference of the opening. After 12 hours we
    tightened the screws down, to accomplish the seal.
     We did this with 4 different port lights.
     To this day (many years later) these port lights
    are almost the ONLY items on that boat that are
    NOT LEAKING!!!

     SO. The point is this. ABOVE the waterline, when
    sealing different materials, especially difficult
    to adhere to materials, use "BOATLIFE LIFE SEAL".
     Again NOT "BOATLIFE LIFE CAULK" as that is an
    entirely different product!!!

    Eric Thompson
    S/V Procrastinator
    South San Francisco

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  • Next message: Rudy Sechez: "T&T: A fish in the bilge"



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