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T&T: Fw: Sewing thread for boat covers

From: Larry N. Brown (no email)
Date: Thu May 03 2007 - 16:24:06 EDT

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    > Tenara is available from Sailrite
    > <http://www.sailrite.com/Categories/Lifetime-Guarantee-Thread>, it's
    > dear at $139 a spool. I've heard about it from others who are familiar
    > with the canvas business, say it can't be beat. Given that it's true
    > that the seams are the weak link in canvas longevity, it seems that it
    > would be worth every penny not to have to remove the canvas to have it
    > re-stitched every couple of years.
    >
    > Steve

    A little over a year ago now, I was trying to square the circle with a 4
    bow, SS Bimini using a kit from Sailrite, Sunbrella included. I asked the
    list what the normal height was and a listee who has a sail and canvas
    making shop in the Caribbean, gave me the info.

    Long and short of it is that a Bimini of the size I needed could never have
    been made with the conventional multi-bow format, so I had a welded
    aluminum Bimini frame built. Next was the discussion of materials. Sunbrella
    performs so poorly with continuous use in the tropics, they can't give them
    much of a warranty. It didn't take much talking to convince me to use
    Shelterite, the truck tarp stuff. By the way, they'll only warrant the white
    or beige stuff; the colored material isn't nearly as UV resistant.

    Only use the Gore-Tex thread. He recommended using a #22 needle and 800
    Silico Reactivator HF fluid from Clearco as a thread lubricant, running the
    thread through a bath and dunking the bobbin in a bowl of the stuff to
    prevent snarls. Bought a spool of the stuff.

    As I was steeling my nerves to sew the thing up myself, I ran across a
    couple of itinerant sailor/sail who stitched a white ShelteRite top up for
    me, using a #20 needle and no lubricant. Worked out fine. They said the
    material was a little more difficult to stitch than Sunbrella but just
    watching, it seemed effortless to me.

    If anyone's interested, I can send pics of the top and other instructions
    for using Shelterite.

    Oh, we have a great deal of Captain's Navy Sunbrella from which we plan to
    stitch up several things with the remaining quarter of a mile of Gore-Tex
    thread. Soft, toss-around cushions, carry-all purses for the ladies and my
    own cunning invention: a hand-stitched, handsome duffel with Cigano's logo
    on it and a note on the guest invitation card to bring no other luggage.

    Regards,

    Larry & Teri Brown
    MV Cigano, 47' Prairie Sundeck
    (still glued to the dock in Covington, LA)
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