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T&T: Stainless, Aluminum Attachments

From: Mike Maurice (no email)
Date: Thu Dec 01 2005 - 14:14:49 EST

  • Next message: Rich Werner: "Re: T&T: Cruising the PNW"

    There was a question brought up the other day about attaching
    aluminum with stainless steel screws. An alternative is to use
    aluminum rivets. It so happens that McMaster sells rivets which I
    have reason to believe are made from 5052 alloy, in some cases. This
    alloy appears to be a very suitable one for use in a marine
    environment. See below...

    http://www.mcmaster.com/ctlg/DisplCtlgPage.asp?ReqTyp=CATALOG&CtlgPgNbr=3112&CtlgEdition=&sesnextrep=534246825533946&ScreenWidth=1024&McMMainWidth=601
    Catalog Page 3112.

    Here is a page to High Strength rivets, where the extra strength is
    primarily in shear, but adds about 200 pounds in tension, in the 1/4
    inch sizes. There are also Monel ones, which may be even better for marine use.

    http://www.mcmaster.com/ctlg/DisplCtlgPage.asp?ReqTyp=CATALOG&CtlgPgNbr=3114&CtlgEdition=&sesnextrep=534246825533946&ScreenWidth=1024&McMMainWidth=601&ToolsetID=ToolPageFlip&ToolsetAct=

    Catalog page 3114.

    5xxx Series. The major alloying element is Magnesium an when it is
    used as a major alloying element or with manganese, the result is a
    moderate-to-high-strength work-hardenable alloy. Magnesium is
    considerably more effective than manganese as a hardener, about 0.8%
    Mg being equal to 1.25% Mn, and it can be added in considerably
    higher quantities. Alloys in this series possess good welding
    characteristics and relatively good resistance to corrosion in marine
    atmospheres. However, limitations should be placed on the amount of
    cold work and the operating temperatures (150 degrees F) permissible
    for the higher-magnesium alloys to avoid susceptibility to
    stress-corrosion cracking.

    1/4 inch rivets are rated at over 600 lbs strength, each and cost
    about 10 cents or so. The 1/4 inch stuff requires an expensive $150
    tool to use, but the smaller sizes can be used with normal sized and
    available rivet guns.

    Here is the technical data sheet for the 5052 alloy.

    http://www.suppliersonline.com/Research/Property/result.asp?FamilyID=2&MetalID=472&Chemical=1&Physical=1&Mechanical=1

    Regards,
    Mike

    Capt. Mike Maurice
    Tualatin(Portland), Oregon
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