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TWL: Fw: Re: [Boatpokers] Pacific Skiffs Fuel Odor

From: (no name) (no email)
Date: Fri Dec 19 2003 - 10:52:18 EST

  • Next message: Jim Slocomb: "TWL: Thornycroft"

    This is an educational message only from the marine survey "Boatpokers"
    net; strictly for learning from a professional discussion concerning
    adding fuel tanks:

    --------- Forwarded message ----------
    From: "J. G. Merritt" <>
    To: <>
    Cc: <>
    Date: Thu, 18 Dec 2003 19:50:08 -0600
    Subject: Re: [Boatpokers] Pacific Skiffs Fuel Odor
    Message-ID: <050001c3c5d2$707844c0$6401a8c0 at d6gg7621>
    References: <6C56E43C dot 0F247F76 dot 0004909B at aol dot com>

    Jim,

    It's hard to compile responses when you don't get any to compile! Sort
    of
    like the woodchuck bit.

    You did not mention where the fuel compartments are located, I sort of
    thought they would be in the consoles but the rest of your text did not
    indicate a console type installation. Polyethylene tanks do have some
    permeation problems, closely specified in the regulations and supposedly
    adhered to by the tank manufacturer. That's why you need the label, to
    find
    the manufacturer. All such tanks expand a considerable bit the first
    time
    they are filled, the expansion is permanent and the boat builder has to
    make
    allowance for it in chocking or strapping the tanks in place. That could
    be
    one source of a leak if the tank moved and partially loosened or
    separated
    fill, vent , or withdrawal tube fittings.

    Another possibility is a simple overfilling and improper routing of
    spilled
    fuel that allowed it to get into interior spaces with no ventilation or
    clear drainage channels. Your nose is more sensitive to gasoline fumes
    than
    any electronic unit and may well be detecting an odor that is noticeable
    but
    is neither fresh or a hazard. Suggest a thorough fresh water washdown
    and
    checking afterwards for any remaining scent. Another suggestion is a
    full
    pressure test of the complete system including the hose(s) to the
    engine(s) - 3 psi and holding the pressure for 5 minutes with 0 drop plus
    test of all joints with a suitable liquid solution while the pressure is
    applied.

    Your concerns are valid and your nose is telling you something that
    should
    not be ignored. Find the source and cure the problem, just hope it's
    only a
    matter of cleaning. Once past the initial fuel absorption and swelling
    process the tanks should not pass any detectable vapor. Shouldn't pass
    any
    before then but it seems they do.

    Other noted failure modes I have encountered in the past: If a tapered
    pipe
    fitting is overtightened it creates radial splits in the tank from the
    pressure, hard to detect in tight places. If Teflon tape is used for
    thread
    sealer on pipe threads it will almost invariably leak, particularly if
    disturbed in the least amount. The stuff just doesn't make a gas proof
    seal. Non hardening Permatex or equal should be used on all threaded
    fittings where a seal is needed.

    Any builder today that does not double clamp fill hoses or install tanks
    with legible labels obviously needs a visit from a USCG compliance
    official.

    Best regards,
    Jim Merritt AMS

    ----- Original Message -----
    From: <>
    To: <>
    Sent: Wednesday, December 17, 2003 1:12 PM
    Subject: [Boatpokers] Pacific Skiffs Fuel Odor

    > Greetings from flu-ravaged Southeast Alaska:
    >
    > Recently surveyed several boats for NMFS. Two of the boats were
    recently
    built 2002 Pacific 2025V and 2003 Pacific 17. These boats are beefy,
    aluminum welded commercial grade skiffs with center consoles. Welds and
    workmanship are quite good. Boats are quite expensive as equipped.
    >
    > Of course there is little to no access to interior, especially to the
    fuel
    tank compartment. Both boats had single clamped fuel filler hoses and
    the
    20' boat had no label that I could see on the "rotational polyethylene
    molded fuel tank". The 17' boat had a label.
    >
    > In both surveys, as I walked up to each vessel, I could smell gasoline.
    Opening the inspection plate in the deck shows limited access to the fuel
    fill, vent, and sender. All fittings were snug (although as mentioned
    the
    filler was only single clamped). Sticking your nose next to the access
    reveals the odor of gasoline.
    >
    > I checked USCG recall site and there are none. I called the builder
    who
    proceeded to tell me that these "rotational molded tanks" are preferred
    by
    the Coast Guard and the tanks do permeate a gasoline odor. And, that
    there
    are no ignition sources in the tank compartment (true). Both boats have
    Yamaha outboards.
    >
    > Anyone familiar with the odor permeating qualities of these tanks and
    is
    this a safety issue? My gut feel is that something is wrong here.
    >
    > I will compile all responses.
    >
    > Thanks,
    >
    > Jim Sepel, AMS 315
    > Juneau, AK
    > 907-790-2628
    > _______________________________________________
    > Boatpokers mailing list
    >
    > http://marinesurveyor.cis.to/mailman/listinfo/boatpokers
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