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TWL: Diesel Injectors

From: Frank Osborne (no email)
Date: Thu Oct 02 2003 - 12:53:48 EDT

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    Fred,
    I pulled the injectors on one of my 120 Lehmans a couple of years ago and
    like you, this was my first time and I'm not a mechanic. It's not
    difficult, anyone with a little mechanical talent can do it. The only
    special tool I bought was a swivel head for a 1/4" socket to get the
    retaining bolts out. I removed the injectors by gripping the stems with
    large pliers and gently moving them side to side and up and down. They all
    came out with little effort. Get a lot of clean rags to place down in the
    heads to catch any dropped bolts, washers, etc. I removed mine and took
    them into a local shop that did the rebuild. After I did mine I learned
    that American Diesel will send you out a rebuilt set and then you return
    your's to them to get your deposit back. This sounds like a better deal
    because you can finish the job in an afternoon without waiting days for a
    shop and the quality of American Diesel is the best. After rebuilding mine
    I still have smoke and fuel on the water even after it's warmed up, I'm not
    impressed with the quality of the local shop.

    Good luck

    Frank Osborne
    Island Fever, 44 Defever
    Anacortes, WA

    <snip>
    I have noticed white smoke and slick on water coming from my exhaust
    after engines have warmed up. I suspect it is time to service the
    injectors.
    </snip>
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