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TWL: RE: re: equipment reliability

From: Jim Donohue (no email)
Date: Tue Jul 01 2003 - 00:52:27 EDT

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    Ray - Remember I worked in a company that actually cared...I know a how lot
    about life cycle costs. I also worked on the same product families after
    the battle with the Japanese was joined. Anybody who tells you our friends
    win by life cycle costs simply does not understand.

    There are a number of known and provable steps that will significantly lower
    the present value of life cycle costs. There is close to nobody (maybe the
    aircraft folk) that actually implements them.

    Simply minimizing warranty failures will likely have tails that run to two
    or three times the warrantee period. So minimizing warrantee may well give
    a pretty good outcome for a while.

    Note that one of the clever things the Japanese did was use very reliable
    component with known and projectible wear out failures. And in general
    these failures were irrepairable. So 3.5 years out give or take a year your
    very reliable copier died. You loved their reliablity so of course you
    bought a new one.

    Three sigma, six sigma, ISO and on and on and on. Management Pablum. Magic
    bullet solutions. GE has it down you say...ever look at who brings up the
    bottom of reliability in the appliance industry?

    Interestingly I had some significant dealings on quality issues with some GE
    units. Some of the best quality and reliability efforts I know of...other
    places in GE...utterly hopeless. How long they been running six sigma
    now...20 years? Going to pay off soon.

    Forgive my intransigence. This stuff is relatively straightforward. But
    until we are actually willing to sell product on life cycle costs we are not
    going to build past the bean counter cutoffs.

    Jim

    > -----Original Message-----
    > From:
    > [mailto:]On Behalf Of m/v
    > MOJO
    > Sent: Tuesday, July 01, 2003 6:19 AM
    > To: TWL
    > Subject: TWL: re: equipment reliability
    >
    >
    >
    > Ranting and Raving!
    >
    > Ray
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