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Re: lv-ab: ER Casualty Two Follow-up

From: Letsgosailing (no email)
Date: Fri Jun 15 2007 - 21:37:11 EDT

  • Next message: (no name): "Re: lv-ab: ER Casualty Two Follow-up"

    "For those unfamiliar with Detroit Diesels, they require a blower to blow
    combustion air into the cylinders, they don't suck it in like other
    diesels. This blower is a Roots blower consisting of two lobed
    counter-rotating rotors in a housing, somewhat like a gear pump, which is
    driven by a shaft connecting from the gear train that drives the cam
    shafts. This is the shaft that shattered into two main pieces and two
    other bits."

    Norm,
    This is actually a supercharger, that Detroit diesels get the extra power.
    It is like a turbocharger but mechanically driven not by exhaust gases.
    The power is at all range of RPM unlike turbochargers that need to rev-up
    for the turbo to kick in and create about 7 psi boost.

    Yanni Marinated
    S/V Princess Thalia
    Hamilton-Fifty Point @H3
    www.yannismarine.ca
    ----- Original Message -----
    From: "Norm of Bandersnatch" <>
    To: "A LiveAboardList" <>
    Sent: Friday, June 15, 2007 9:31 AM
    Subject: lv-ab: ER Casualty Two Follow-up

    >
    > All,
    >
    > The new blower shaft did arrive the next day ($89 + $20 Fedex overnight
    > COD), we installed it and the engine was back up and running fine in
    > minutes. An interesting point was that the new shaft is significantly
    > thicker.
    >
    > For those unfamiliar with Detroit Diesels, they require a blower to blow
    > combustion air into the cylinders, they don't suck it in like other
    > diesels. This blower is a Roots blower consisting of two lobed
    > counter-rotating rotors in a housing, somewhat like a gear pump, which is
    > driven by a shaft connecting from the gear train that drives the cam
    > shafts. This is the shaft that shattered into two main pieces and two
    > other bits.
    >
    > After we were underway again I began seriously thinking about what I would
    > have done if it had happened offshore. Towing with the dinghy would be
    > almost impossible in the seaway, and at one mile per gallon we would not
    > have enough fuel to get to port. (Although I have it on good authority
    > that gas engines can be run on diesel fuel once started on gas!) Calling
    > the CG to send a towboat would be very expensive, and there was always the
    > probability the towing people would claim salvage and gouge me for a huge
    > bill. Then I considered the possibility of repairing the shaft.
    >
    > The old shaft consists of a piece of hardened steel 6 1/2" long. The
    > splined (48 splines) ends are 3/4" diameter, while the shaft itself is
    > 7/16" diameter.
    >
    > I have TIG welding gear aboard and with the 8 KW genset can get about 120
    > amps of welding power, not enough for my stock 1/4" aluminum, (because it
    > soaks up heat so fast) but perhaps enough for a bit of steel. I would cut
    > out the bad part, about two inches, and cut a high grade bolt (I have
    > several for coupling bolts) to fit with tapered ends (I have lots of
    > grinders), clamp the three pieces in a piece of angle with hose clamps and
    > shims and have at it with the TIG welding just a bit at a time rotating
    > the
    > piece and welding more. It would be difficult rolling in the trough of a
    > four to six foot seas, but given time and energy I think it would be
    > do-able and the shaft might hold if I kept the rpm's down to idle, 750
    > rpm,
    > which in flat water gives us 3.5 mph.
    >
    >
    > I cannot say too much positive about the River Forest Manor marina, the
    > owner Axson Smith, and his staff.
    >
    > As he does to all visitors apparently, he loaned us a golf cart to go to
    > the marine supply store where we got two bilge pump switches and a pump to
    > complete a
    > project, then cruised the half mile or so the center of town to visit the
    > Wachovia bank and Ace hardware store while our laundry was in the dryer.
    >
    > We had given his front desk clerk cash for the Fedex COD, but cash is
    > unacceptable to Fedex (probably to avoid being robbery targets), they only
    > accept checks or money orders, but the staff covered it by cutting a check
    > in lieu of my cash.
    >
    > We did have a memorable ($120, including $50 bar bill!) anniversary
    > dinner,
    > but we did not rent a room, nor did we rent dock space, yet the entire
    > facilities were open to us and everyone was so hospitable. We were
    > impressed!
    >
    > Another interesting point I missed in my first message is that the Manor
    > House is actually a Sears kit house! The Magnolia model. Shipped in
    > large
    > crates, Sears kit houses were conventional, fully-found, houses. The
    > crates contained everything required to build a house, doors and windows,
    > all lumber, siding, shingles, electrical and plumbing, even the nails!
    > The
    > basic building was elaborately enhanced and added to over the years and is
    > a wonder to tour.
    >
    > All in all it was a prime example of one of our basic principles: we
    > cruise
    > to allow serendipity a chance to happen!
    >
    >
    >
    >
    > Norm
    > S/V Bandersnatch
    > Lying Norfolk VA
    >
    >
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