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RE: lv-ab: batteries connected parallel - revisited

From: ahmet erkan (no email)
Date: Thu Jun 02 2005 - 20:20:13 EDT

  • Next message: Ed Huckins: "Re: lv-ab: batteries connected parallel - revisited"

    >a few weeks ago I inquery about connecting 6 100 Ah batteries parallel.
    >I received very useful relplies, thank. I just started to install the
    >cables connecting the batteries together.
    >My old technician friend visited me, and pointed out,
    >that there can be a serious problem: if one of the batteries
    >fail and be short circuited (all cells, he could not really explain how it
    can happen) the battery will be heated up by the other batteries,
    >will generate H2 and finally will explde. So he suggested to install
    >breakers for each of the batteries.
    >I don't know if it is really necessery, as it will add cost, complexity
    >and more possibility for something to go wrong.

    Hi Geza,

    Your friend sounds like a prudent person. I concur that, individual CB’s for
    each battery is better than hardwiring in parallel. They thought me in
    school a long time ago that voltage sources cannot be paralleled unless they
    are at exactly the same voltage. Unfortunately some genius decided to make
    12V the standard for boats and RV’s so we have to use heavy wires,
    inefficient appliances and bend the rules of physics and parallel voltage
    sources (ie: Batteries). In order to parallel batteries safely you have to
    reduce their peak current capability. When switching batteries in parallel,
    Andina utilizes various techniques and secondary effects of long wires,
    wires that are not oversized etc. As a result the “combiner” limits the
    current to a reasonable level. If the laws of physics are not satisfied,
    nasty things like burned contacts, overheated insulation etc will occur that
    will make you wish you invested in the initial “cost and complexity” that
    you are trying to avoid.
    In summary, my recommendation for paralleling batteries :
    1. Estimate the short term peak current you expect from the bank.
    2. Divide the total current above by the number of parallel branches.
    3. Add 25% and round up to select an automotive CB.
    http://www.bussmann.com/library/catalogs/Buss_Auto-Fuse_Cat.pdf
    4. Install the CB’s close to positive battery terminals with double
    insulated wire.
    5. Use a wire gauge appropriate with the fuse rating as jumpers. (Do not
    oversize the wires)
    6. Cut 12 pieces of wire in equal lengths (ie: 3-5 feet or so)
    7. Terminate the Positive leads with lugs at the same node, or use a copper
    bussbar.
    8. Do the same with the Negative leads.

    I hope this was helpful Geza,
    Best of luck with your project,

    Ahmet
    S/V 8827

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